Tray Former -- How to maintain mechanical equipment?
2024-05-07
About mechanical warranty and maintenance
1. Slide rail
Regular maintenance is required. If the machine works ten hours a day, it needs maintenance once a month. The maintenance method is to clean the dust on the slide rail and then apply lubricating oil to the slide rail.
There are ten slide rails on the whole machine.
2. Sliding shaft
Regular maintenance is required. If the machine works ten hours a day, it needs maintenance once a month. The maintenance method is to clean the dust on the sliding shaft and then apply lubricating oil to the sliding shaft.
twelve sliding shafts in the entire machine .
3. Tooth
Regular maintenance is required. If the machine works for ten hours a day, the tooth bar needs maintenance every six months. The maintenance method is to clean the dust on the tooth bar and then apply lubricating oil to the tooth bar.
There are six tooth bars on the entire machine.
4. Dust filter
Disassemble the dust filter and clean the dust inside the filter by blowing air. Clean it every three days. The filter element should be replaced about once every six months or a year, depending on the factory environment and the frequency of cleaning.
There are 7 to 10 filters on the entire machine.
5. Suction cup
The suction cups should be replaced approximately once every six months or a year, depending on the frequency of use by the customer.
6. Checking the tightness of the timing belt on the machine
Check the tightness of the timing belt every six months and adjust the tightness by rotating the screws on both sides of the timing belt.
There are 6 synchronization belts on the entire machine.
7. Bearings and motor reducers
All bearings and motor reducers have oil nozzles. If the working time of the machine is calculated as ten hours a day, mineral lubricating oil must be added once a year. The amount of refueling each time is about 20g.
There are 18 bearings on the entire machine.
About mechanical warranty and replacement
When the slide rail and slide shaft do not run smoothly, you need to check whether there is any damage on the surface of the slide rail and slide shaft . If there is damage, you need to replace the slide rail or slide shaft. Under normal use of the machine, this problem generally only occurs after 2 years.
If the motor makes abnormal noise while running, it may be that the gear inside the reducer is worn away and needs to be replaced directly. Under normal use of the machine, this problem generally only occurs after 2 to 3 years.