High-Speed Tray Former: Technical Details and Specifications
2024-06-26
High-Speed Tray Former: Technical Details and Specifications
Our newly developed high-speed tray former stands out as an advanced solution for efficient packaging, capable of producing up to 20 boxes per minute. This machine is designed to handle high-yield products such as electronic scales and fruit boxes with precision and reliability.
Servo Control System
The core of our tray former is its sophisticated servo control system. This system provides several key benefits:
Precision: The servo motors allow for accurate control over the machine's movements, ensuring each box is formed and sealed to exact specifications.
Stability: Even at maximum speed, the servo control system maintains stable operation, preventing misalignments and ensuring consistent output.
Efficiency: The system optimizes the machine's performance, reducing the chances of jams and minimizing downtime.
Machine Structure and Components
Our high-speed tray former is constructed with durability and performance in mind. Key components include:
Frame: The machine features a robust, corrosion-resistant frame made from high-quality materials, ensuring long-term durability.
Hopper: The hopper is designed for easy loading of tray blanks, with a large capacity to support continuous operation.
Forming Station: This station utilizes a series of precisely timed mechanical movements to form the tray from a flat blank.
Sealing Unit: The sealing unit employs advanced technology to apply adhesive and securely seal each tray. The unit is adjustable to accommodate different box sizes and materials.
Customization Options
Understanding that different applications require different specifications, our tray former is highly customizable:
Box Size: The machine can be adjusted to form various box dimensions, tailored to specific product needs.
Speed Settings: Operators can fine-tune the speed settings to match production requirements and material properties.
Additional Features: Optional features such as automated feeding systems, different sealing methods, and integration with other packaging line components are available.
User Interface and Control
Our tray former is equipped with an intuitive user interface:
Touchscreen Display: A user-friendly touchscreen display allows operators to monitor and control all aspects of the machine’s operation.
Diagnostic Tools: Built-in diagnostic tools help in troubleshooting and maintenance, reducing downtime.
Programmable Logic Controller (PLC): The machine is controlled by a PLC, which ensures precise operation and allows for easy integration with existing production lines.
Maintenance and Safety
Maintenance and safety are key considerations in the design of our tray former:
Easy Access: The machine is designed with easily accessible components for quick maintenance and cleaning.
Safety Features: Safety guards and emergency stop buttons are strategically placed to protect operators and ensure safe operation.
Technical Specifications
Here are some key technical specifications of our high-speed tray former:
Speed: Up to 20 boxes per minute
Power Supply: 220V/380V, 50/60Hz
Dimensions: Customizable to fit specific space requirements
Weight: Approximately 1500 kg, depending on customizations
Material Compatibility: Suitable for various materials including cardboard, corrugated board, and more
Our high-speed tray former combines precision, reliability, and customization to meet the diverse needs of modern packaging operations. For detailed inquiries and specific customization options, please contact our technical team.